Unicornshell
Industry News
Industry News
Leading capsule innovation, foreseeing the industry's future.
Is simply "daring not to switch" enough? No, companies calculate the switching cost.
Publication Date:2026.06.12
Share:

If you've been following the capsule industry, you may have noticed a phenomenon.

On one hand, plant-based capsules are being mentioned with increasing frequency — appearing everywhere from industry forums and professional exhibitions to corporate sustainability reports.

On the other hand, the mainstream products on the market, whether health supplements or pharmaceuticals, still predominantly use gelatin capsules.

This may seem somewhat contradictory.

If plant-based capsules represent the future trend, why hasn't the industry completed the transition quickly?

Many people simply attribute the reason to cost: plant-based capsules are more expensive than gelatin, so companies don't switch.

But in reality, cost is only one of the reasons.

The real answer is far more complex than imagined.

图片

Why doesn't the industry change materials easily?

For consumers, switching to a different material doesn't seem particularly difficult.

But for companies, a single material is often connected to an entire production system.

Formulation design, process validation, equipment adaptation, quality standards, customer certification, supply systems…

Many of these elements were built around existing materials.

Therefore, what companies are changing is never just the capsule shell, but an entire system that has been running for years.

There is a common rule in industrial systems:

Without a sufficiently strong driving force, companies typically won't proactively change solutions that have already been proven.

A concrete example: What exactly needs to be changed when switching capsules?

Suppose a mid-sized health supplement company wants to switch a mature product from gelatin capsules to plant-based capsules.

Beyond the change in procurement cost of the capsules themselves, it also needs to address a series of tasks:

  • Conduct new stability studies to verify the compatibility between the contents and the plant-based capsule shell;
  • Adjust process parameters such as filling and sealing based on material characteristics;
  • Update quality standards and complete relevant validations;
  • Audit and evaluate new suppliers;
  • For export products, prepare new technical documentation and complete customer audits.

The time cost, labor cost, and management cost of these tasks sometimes far exceed the price difference of the capsules themselves.

图片

Why does the old system still have vitality?

Many people tend to interpret "trend" as "happening immediately."

But industry evolution often doesn't work that way.

The reason gelatin capsules have long dominated the market isn't just historical inertia.

Over the past few decades, they have undergone extensive practical validation, forming a mature and well-established industrial system.

Within this system:

  • Supply networks have been built;
  • Production experience has been accumulated;
  • Market awareness has been formed;
  • Upstream and downstream collaboration has matured.

These advantages won't disappear immediately just because a new material emerges.

In other words, the development of plant-based capsules isn't competing on a blank slate.

It faces a mature system that has been running for years and remains competitive.

Then why are more and more companies starting to try?

Because another kind of cost is also gradually rising.

Markets are changing.

Rules are changing.

Consumer perceptions are changing.

The international trade environment is also changing.

Companies are increasingly finding that maintaining the old system also comes at a cost.

Questions that didn't need to be answered in the past now need to be addressed;

Metrics that weren't important before are now starting to influence decisions;

Risks that could be ignored in the past now need to be managed proactively.

For example, supply chain transparency, animal-derived risks, sustainability requirements, and international market access standards are all becoming new evaluation dimensions.

Thus, companies are faced with a new multiple-choice question:

It's not whether to change,

but when to change.

图片

When trends truly take hold, it's rarely an abrupt switch

Looking back at the development of many industries, a similar pattern can be observed.

Film didn't disappear overnight;

Feature phones didn't exit the market in a single night;

New energy vehicles also went through a long penetration process…

Old and new systems typically coexist for a long time, then complete a shift in dominance at a certain stage.

The development of plant-based capsules is more like this kind of gradual evolution.

It's not a simple replacement, but a continuous penetration.

Starting from niche markets such as vegetarian, religious adaptation, and high-end health products, it gradually enters broader application scenarios and forms new industry choices in certain segments.

What truly deserves attention is not who wins or loses

Many discussions like to simplify the question to:

Will plant-based capsules completely replace gelatin?

But perhaps this isn't the most important question.

What deserves more attention is:

What standards are companies using to make their choices?

As more and more companies begin to incorporate sustainability, supply chain security, global compliance, and consumer trust into their decision-making systems, the direction of material selection has already started to change.

Change may not happen at the fastest speed.

But direction is often more important than speed.

Copyright © Unicornshell Pharmaceutical Technology Co., Ltd. All Rights Reserved Powered by Raise