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Capsule Manufacturing Process
Capsule Manufacturing Process
Centered on the synergistic optimization of materials and processes, we build a stable, safe, and scalable plant-based capsule manufacturing system.
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Five Core Process Flows
Five Core Manufacturing Processes
Through precise control of key process steps, we achieve consistency in capsule performance and structure.
01.Gel Preparation System
01.Gel Preparation System
Through scientific formulation and temperature control, a stable gel liquid system is established to ensure film uniformity and structural strength. Key control parameters: viscosity, flowability, stability.
02. Capsule Forming
02. Capsule Forming
Through core processes such dipping, drying, and cutting, consistency in capsule structure and appearance is achieved. Key impacts: appearance quality, mechanical properties.
03.Appearance and Physicochemical Testing
03.Appearance and Physicochemical Testing
Through a multi‑dimensional testing system, key parameters such as dimensions, moisture content, and strength are systematically controlled. Result: stable batches, safe and reliable.
04.Printing and Customization
04.Printing and Customization
Supports printing of brand logos, text, and batch information to meet product identification and traceability requirements. Supported: customization of color, specifications, and printing.
05.Packaging and Warehousing
05.Packaging and Warehousing
Completion of inner and outer packaging and finished product warehousing management to ensure stability during storage and transportation. Improvement: product standardization and supply stability.
  • 01.Gel Preparation System
  • 02. Capsule Forming
  • 03.Appearance and Physicochemical Testing
  • 04.Printing and Customization
  • 05.Packaging and Warehousing
  • 01.Gel Preparation System
    Through scientific formulation and temperature control, a stable gel liquid system is established to ensure film uniformity and structural strength. Key control parameters: viscosity, flowability, stability.
  • 02. Capsule Forming
    Through core processes such dipping, drying, and cutting, consistency in capsule structure and appearance is achieved. Key impacts: appearance quality, mechanical properties.
  • 03.Appearance and Physicochemical Testing
    Through a multi‑dimensional testing system, key parameters such as dimensions, moisture content, and strength are systematically controlled. Result: stable batches, safe and reliable.
  • 04.Printing and Customization
    Supports printing of brand logos, text, and batch information to meet product identification and traceability requirements. Supported: customization of color, specifications, and printing.
  • 05.Packaging and Warehousing
    Completion of inner and outer packaging and finished product warehousing management to ensure stability during storage and transportation. Improvement: product standardization and supply stability.
Process Advantages
Process Advantages
Low-Temperature Dipping Process
Low-Temperature Dipping Process
Utilizing advanced low-temperature dipping technology to effectively enhance capsule uniformity, transparency, and structural stability.
The product's on-machine acceptance rate can reach 99.99%
The product's on-machine acceptance rate can reach 99.99%
Significantly improving production efficiency and batch stability while reducing the risk of loss during customer use.
"Formulation, Process, Equipment, Environment" — Four-in-One Quality Control
Establish a systematic quality control system to achieve stable and controllable management throughout the entire production process.
Independent Intellectual Property System
Independent Intellectual Property System
Covering key aspects such as formulation, process, and equipment, enabling continuous optimization and technological iteration capability.
Intelligent Manufacturing System
Intelligent Manufacturing System
Fully automatic gel preparation system、Full servo production line、Full material transfer system、GMP cleanroom、5S management standards
Manufacturing Goal
Manufacturing Goals
Stability · Safety · Compatibility
Manufacturing Goals

The key to a mature plant-based capsule manufacturing system lies in achieving a balance in three aspects:

  • Stability
    Consistent between batches, with good storage and performance characteristics, reducing uncertainty caused by batch-to-batch variation.
  • Safety
    Plant‑derived, with no animal ingredients, meeting compliance requirements and consumer preferences across diverse markets.
  • Compatibility
    Adaptable to a wide range of formulations and application scenarios, offering flexible product solutions for partners.

Focusing on these three core objectives, we continuously optimize our material systems and manufacturing processes, providing a more reliable foundation for applications in the pharmaceutical and nutritional health industries.

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